The Polish central warehouse of Rossmann supplies two regional warehouses and over 1,300 Rossmann stores in Poland. Rossmann is thus the leading drugstore chain in Poland serving about 770,000 customers every day. The product range focuses on skin, body, hair, baby and health and comprises up to 21,000 items depending on store size with 27 own brands. Commissioning SSI Schaefer to install a second miniload in an existing building and integrate the available material flows, the drugstore discount chain responds to bottlenecks in capacity due to expansion and growing demand. The project is intended to enhance the degree of automation in the central warehouse, and to increase process efficiency and performance.
For this purpose, SSI Schaefer will install a pallet conveying system to transport the load carriers from the existing high-bay warehouse to a higher level. There, the goods will be repacked to storage bins at 28 newly installed ergonomic repacking stations and transported to the miniload on a bin conveying system. In the miniload with more than 100,000 bin storage locations, 10 Schaefer Miniload Cranes (SMC) with a turnover performance of 1,200 bins per hour take care of goods storage. The miniload rack includes 4,960 static and 1,984 dynamic channels. They are supplied directly from the miniload and are part of the picking area with the bin conveying system and the 56 connected manual work stations. Reliable order picking of up to 250,000 lines per day is supported by a Pick by Light system. Once picking has been completed, the newly installed bin conveying system will transfer the target bins to the material flow of the existing system. The system is perfected by the powerful logistics software WAMAS by SSI Schaefer to control and monitor warehouse operations.
The project will be implemented while the system is in operation – go-live is scheduled for December 2019. Then, up to 18,000 bins will be transported to and from the miniload on the new conveying system.
The SSI Schaefer Group is the world’s leading provider of modular warehousing and logistics solutions. It employs approximately 10,500 people at its group headquarters in Neunkirchen (Germany), at more than ten domestic and international production sites, and at approximately 70 worldwide operative subsidiaries. Across six continents, SSI Schaefer develops and implements innovative industry-specific answers to its customers‘ unique challenges. As a result, it plays a key role in shaping the future of intralogistics.
SSI Schaefer designs, develops and manufactures systems for warehouses, industrial plants, workshops and offices. Its portfolio includes manual and automated solutions for warehousing, conveying, picking and sorting, plus technologies for waste management and recycling. In addition, SSI Schaefer is now a leading provider of modular, regularly updated software for in-house material flows. Its IT team, with a headcount in excess of 1,100, develops high-performance applications, and provides customers with in-depth advice on the intelligent combination of software with intralogistics equipment. SSI Schaefer’s broad IT offering, including its own WAMAS® and SAP products, delivers seamless support for all warehouse and material flow management processes. Solutions from SSI Schaefer improve the productivity and efficiency of customer organizations – not least through the highly precise monitoring, visualization and analysis of operational metrics for proactive intralogistics management.
SSI Schaefer offers highly sophisticated, turnkey systems. As an international player, it can deliver one-stop solutions to all four corners of the earth. Its comprehensive portfolio encompasses design, planning, consulting, and customer-specific aftersales services and maintenance.
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